← Defect Guide

Flash

Resin leaks past the parting line, ejector pins, or other mold interfaces.

◆ Common Causes

  • •Insufficient clamp force
  • •Excessive injection pressure or hold pressure
  • •Worn or damaged parting line surface
  • •Insufficient mold rigidity
  • •Melt temperature too high (viscosity drops)

◆ Solutions

  • ✓Increase clamp force or reduce projected area
  • ✓Reduce injection pressure and hold pressure
  • ✓Repair parting line surface
  • ✓Reduce injection speed
  • ✓Lower melt temperature

◆ Resin-Specific Notes

PA

Low viscosity and semi-crystalline → prone to flash. Ensure sufficient clamp force.

PPS

Very flash-prone. Ensure sufficient clamp force.

LCP

Extremely low viscosity. Highest flash risk. Mold precision is critical.

PC

High viscosity, but flash possible at elevated temperatures.

PP

Low viscosity. Watch for flash.

◆ Resins Prone to This Defect

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This content is a field-reference summary. Final judgment requires on-site engineer verification.

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